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HYT-1805 multifunctional automatic welding machine
for cylindrical batteriesThis machine is a 5-in-1/4-in-1 integrated machine developed according to the requirements of technical departments of several mobile power supply and notebook battery manufacturers.
1. The voltage internal resistance detection,
2. Stick the positive insulation sheet,
3. The positive and negative poles of the battery rotate,
4. Battery assembly welding,
5. Fully automatic integration of lug welding.
6. All the functions are separately selected and combined to make an integrated machine.
7. Convenient feeding and convenient structure. The hopper can hold more than 500 batteries at a time.
8. Intelligent detection/automatic rejection: select a high-precision voltage internal resistance tester to automatically test the internal resistance, voltage and polarity of batteries, and automatically reject unqualified batteries, so as to improve efficiency and prevent short circuit caused by manual reverse polarity;
9. The upper and lower limits of internal resistance voltage can be set by itself (compatible with all kinds of internal resistance instruments existing in the factory), and the computer data storage function can call the set parameters at any time.
11. The voltage internal resistance detection function can be turned off and optional.
12. Tandem battery combination.
13. Undegumming-free design of insulating sheet: the adhesive and die are separated before stamping, which has good adhesion and less residue.
14. Insulation gasket is firmly and accurately attached: the positive electrode of the battery cell is firmly attached with insulation tape, and the hole position is accurate, which does not affect high-speed positioning welding.
15. The spot welding efficiency is high and the quality is good: 12 power-saving cores can be combined in series and parallel at will, and the positive and negative poles of the batteries are spot welded at the same time, saving time and cost. Long nickel sheets can be left at the front end of multiple groups, and long nickel sheets can be left at the front and back of a single group. The structural design is welded first and then cut. When the batteries are combined in parallel, they will not shake up and down. Compared with other devices in the market, the connection is tighter and firmer, which can save the time for dispensing glue in the middle of the batteries and eliminate the possibility of loose nickel sheets when the finished products fall.
16. The whole spot welding process does not need human participation, which effectively ensures the consistency of spot welding effect and eliminates the requirement of manual spot welding on the technical level of workers. When discharging, the battery pack is flat and put into the belt, not flowing out, and the nickel sheet is not easy to deform.
17. The nickel belt adopts disc-shaped nickel belt to reduce waste, and the length of nickel sheet can be set freely, which is simple and efficient;
18. Welding is equipped with a high-performance welding machine, and the welding is firm.
19. Accurate welding of the lug: the length of the lug nickel sheet can be adjusted at will, and two groups of stepping and rotating mechanisms are added, so that the lug angle can be adjusted by 30-90, and the servo motor drives the battery pack to move, so that the welding position is accurate.
20. Consistency of lug soldering: automatic soldering is carried out by using an automatic tin feeder, and the position of tin feeding amount can be adjusted at will.
21. Simple and easy to use: the equipment is easy to debug, and can store 10 groups of parameters, which can be switched smoothly at any time according to different battery combinations and process requirements; Change debugging < ＜15min；;
22. Bring your own fault alarm, and clear the fault according to the prompt, which is easy to understand. Real-time acousto-optic alarm, display of fault location and troubleshooting methods, acousto-optic alarm in case of fault, overheating, overload protection, emergency stop and phase loss protection.
23. After the product is processed, it flows into the next station, and a manual receiving platform is added to facilitate the layout of the production line.
24. Using this machine to process the same quantity of products on the same technology can save 12 labors.
25. Overall dimension: 1820 (L) × 800 (W) × 1800 (H) mm.
26. Working power supply: 220V/50Hz.
27. Total power: 3KW
28. Working pressure: 0.4-0.6MPa.
29. Operating environment temperature: 0-50℃
30. Use relative humidity: 15-90%
31. Suitable batteries: 18650, etc.
32. Battery combination form: any combination of 12 sections.
33. welding speed: > 1800pcs/h
34. Thickness of welded nickel sheet: 0.1-0.2mm
35. Width of welded nickel sheet: 3-8mm.
36. Battery voltage internal resistance accuracy: 1%
37. Thickness of bonded insulating gasket: 0.25-0.5mm
38. Tilt angle of lug: 30-90.
39. Changing adjustment time: ≤15min.
40. Precision of welding position of nickel sheet: ≤ 0.2mm.
